◆ CIRCUITS & CHIPS, DECODED FOR THE AI ERA 11 FREE CALCULATORS NO LOGIN · NO ADS · NO TRACKING BUILT FOR EE STUDENTS WORLDWIDE v0.2 LIVE
◆ CIRCUITS & CHIPS, DECODED FOR THE AI ERA 11 FREE CALCULATORS NO LOGIN · NO ADS · NO TRACKING BUILT FOR EE STUDENTS WORLDWIDE v0.2 LIVE
area = ( I / (k · ΔT0.44) )1/0.725  ·  width = area / thickness
Quick pick — common currents
IPC-2221 conservative estimate — safe starting point

How this works

The IPC-2221 standard is the industry's classic reference for sizing PCB traces. Its formula is empirical — a curve-fit of experimental data from the 1950s — but it's conservative and safe, which is why almost every quick PCB calculator uses it.

The formula: Area = (I / (k · ΔT0.44))1/0.725. The trace width is then just width = area / copper_thickness.

The k constant depends on where the trace lives: 0.048 for external (top/bottom) layers, 0.024 for internal (buried) layers. Internal traces need roughly 2.6× more copper cross-section for the same current, because they can't shed heat to open air — the surrounding fiberglass traps it.

Copper weight in ounces? One "ounce of copper" means one ounce spread over a square foot — about 35 µm thick, or 1.378 mils. 2 oz doubles the thickness. Standard PCBs ship 1 oz; power designs go 2 oz or higher.

One thing to know: IPC-2221 is conservative. The newer IPC-2152 standard (2009) accounts for board thickness, adjacent copper planes, and airflow — often allowing narrower traces. For everyday designs the IPC-2221 numbers here are safe. For tight power designs, look up IPC-2152 or run a thermal simulation.

rule of thumb
For 1 oz external traces at 10°C rise: 10 mils per amp is a decent mental shortcut up to ~5 A. Above that, either widen aggressively, switch to 2 oz copper, or run parallel traces on multiple layers.